Kossińska, Nina, Krzyżyńska, Renata, Ghazal, Heba, Jouhara, Hussam, Kwapińska, Marzena and Kwapiński, Witold (2025) Hydrothermal carbonization of digested sludge from wastewater treatment plants : processes, potential and key challenges. Science Talks, p. 100457. ISSN (online) 2772-5693 (Epub Ahead of Print)
Abstract
The presentation reviews hydrothermal carbonization of digested sludge as a complementary technology for sludge management at wastewater treatment plants. The motivation for expanding the knowledge of hydrothermal carbonization is the challenges of wastewater treatment plants: the increasing volume of sludge, high moisture content, the presence of organic and inorganic contaminants, rising disposal costs, and legislative amendments. Hydrothermal carbonization makes it possible to convert wet sludge under conditions (160–250 °C,10–30 bar) into hydrophobic hydrochars, but also liquids and gases, eliminating the need for drying. The process also offers heat recovery and integration into existing wastewater treatment plant infrastructure. A key aspect of implementing hydrothermal carbonization is understanding the impact of individual process parameters and their interactions on chemical reaction pathways, and optimizing operating conditions for specific applications. The presentation discusses two pathways for hydrochar utilization: as soil additives or as fuels in thermal processes, assessing their environmental and legal potential. Process liquids were evaluated as a source of valuable resources that can be recovered or used in situ. Despite the compatibility of hydrothermal carbonization with Green Deal policies, challenges related to energy efficiency, legislative compliance, public acceptance, and high investment costs for integrated thermal technologies still need to be addressed. Overcoming these barriers will enable the implementation of hydrothermal carbonization as a sustainable technology in a circular economy.
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